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Training Preventive and Predictive Maintenance Excellence

Course Description

Effective Planned & Predictive Maintenance are critical for a successful company and an integral part of maintenance management strategies. This comprehensive 5-day course has been designed to benefit both qualified new professionals as well as experienced professionals who may be involved in the rollout of a comprehensive maintenance system or auditing an existing system. It covers all the steps required in developing a successful planning & predictive maintenance programme from system development until a well-managed Maintenance system is in place and operational.

Course Objectives

  • Understanding how world-class organizations solve common planning problems
  • Improving productivity through use of better, more timely information
  • Implementing a practical and effective predictive maintenance effort
  • Improving consistency and reliability of asset information
  • Achieving more productive turnarounds
  • Optimizing preventive and predictive maintenance strategies

Who Should Attend?

  • Maintenance Managers & Supervisors
  • Personnel designated as planners
  • Predictive Maintenance Technicians & Supervisors
  • Materials Management Managers/Supervisors
 

Course Details/Schedule

  • Introduction to Maintenance Management & Reliability
  • Maintenance Management Fundamentals
  • Managing Equipment Reliability
  • Failure Mode Effect & Criticality Analysis
  • Optimizing Maintenance Decisions
  • Effective Maintenance Strategies
  • Introduction to Maintenance Strategies
  • Preventive Maintenance Strategy, selection and implementation
  • Predictive Maintenance Strategy, selection and implementation
  • Resources and Roles in Maintenance: Dedicated Manpower, Contractors and Specialist Tools
  • Maintenance Management Leadership, Planning & Scheduling
  • Roles & Responsibilities
  • Job Planning
  • Scheduling
  • Failure Management & Achieving Excellence
  • Potential Failure Analysis (PFA): Integration of PFA with FMECA & RCM , Understanding the P-F Interval and Decide which Technologies to Apply
  • Vibration Analysis: Detectable Faults, Setup Parameters, Monitoring & Protection and On-Line or Off-Line
  • Supporting Technologies: Infrared Thermography, Passive Ultrasonic and Oil Analysis
  • Steps For Achieving Maintenance Excellence
  • Maintenance Benchmarking and Performance Measurement
  • Best Practice Maintenance Management
  • CMMS Integration & Reporting
  • Key Performance Indicators
  • Review the course